Industrial Automation Training System
Product Name : Industrial Automation Training System
Model: LA-IATS-I
General descriptions:
With 6 stations modular production system, mechatronics training includes distributing testing, processing, handling, assembly and storing
stations that can be operated separately or integrally.
The modular production systems allow varying simulation of real production processes that exist in industry field.
The system is universal, industry based, modular and flexible for further expansion.
Students can learn the entire process of production such as feeding, processing, etc.
Each stations simplifies the training of operation and can be expanded sequentially step by step through building complete automated procedure.
Learning contents :
Sensors
Mechanical automation
PLC program development
Sequential control
Installation diagnostic
Pneumatic
Drives
Electronics
Industrial safety
A. Distributing Station :
A double-acting air cylinder pushes work pieces out individually. The cylinder is integrated into a work piece feeding module, cylinder
and gravity feed magazine included. This feeder can carry up to six cylindrical work pieces. With a through-beam fiber optic sensor, it
can monitor whether the work pieces is placed in the proper position. The handling arm module consists a rotary air cylinder and a
mechanism. It moves the work pieces to next station. Two proximity switches detect the positions of the rotary cylinder. Various
actuators used in this stations are industrial components.
The following modules and components are included.
Work pieces feeding module: cylindrical feeder, infeed cylinder, work piece fixture. Handling arm module; swivel arm, suction cup
support, suction cup, rotary cylinder
Pneumatic module: air service unit, valve unit
Controller module: MITSUBISHI PLC main unit, I/O boards, power supply unit, control panel
Workstation module: mounting plate, steel frame
Learning contents:
PLC programming
Pneumatic control circuits
PLC sequential control
Cylinder speed adjustment and positioning
Cylinder rotational angle adjustment
Handling technology
Sensor applications
Feeding mechanism
Industrial standard safety
Main Component :
Structural composition: basal plate, electric control cabinet, PLC hung box, Operation panel, charging barrel, magnetic valves, vacuum
chuck, parallel lines groove. I/O switch over Module, Air controller.
Double-acting cylinder (flow control valve, magnetic sensors)
Work piece sensors: fiber optic sensor
Place sensors: fiber optic sensor
5/2 WAY single acting solenoid valve
Technical Parameter
Work Principle: The storage ware supply work piece to module station in order, it is a whole System. The first station is the most basic
module of the whole work process.
control cabinet main circuit power supply: single phase AC220V ± 10% 50Hz
control cabinet control loop power supply: DC24V
Temperature: -10 ℃ ~ 40 ℃; Environmental humidity: ≤ 90% (25 ℃)
Dimensions : length × width × height = 500mm × 800mm × 1150mm
air supply pressure: 0.5 ~ 0.6Mpa
machine capacity: ≤ 1KVA
B. Testing Station:
The testing station detects the materials, color, air tight and height of work pieces. All basics types of industrial sensor like optical,
inductive and capacitive sensors are contained in the station. A slide double-acting air cylinder raises the work piece to the pre-set
position and then a parallel rod double-acting air cylinder moves the analogue measuring module to measure its height. After being
measured, the incurrent work pieces are rejected and sent to the discard chute by a double-acting air cylinder. On the contrary, the
correct ones are transferred to the next station by the vacuum suction cup. By this way, users can short work pieces according to
different materials. Color, air tight and height.
The following modules and components are included:
Air tight testing module: vacuum generator, air tight testing cup, z-axis cylinder, R-axis cylinder
Materials sorting module: inductive, capacitive and optical sensors.
Lifter module: lift cylinder, L-shaped work piece fixture, push cylinder
Height testing module: linear potentiometer, potentiometer drive cylinder
Pneumatic module: air service unit, valve unite
Controller module: MITSUBISHI PLC main unite, A/D converter unite, 8 inputs expands unit, I/O boards, power supply unite, control
panel
Workstation module: Mounting plate, steel frame
Learning contents:
Materials sorting
Air testing
Height testing
Linear potentiometer property
A/D converter
PLC programming
Cylinder speed adjustment and positioning
Cylinder rotational angle adjustment
Sensor applications
Pneumatic control circuits
PLC sequential control
Vacuum technology
Industrial safety
Main component
Structural composition: basal plate, electric control cabinet, PLC hung box, Operation panel, charging barrel, magnetic valves, vacuum
chuck, parallel lines groove. I/O switch over Module, Air controller.
Rod less cylinder
Work piece height detect module
Work piece material detect
Technical Parameter
Work Principle: Inductive sensors detect metal, using the reflection principle Photoelectric sensors test the existence of the work piece
Capacitance sensor devices detect the color and material artifacts, Then, photoelectric sensor to judge three kinds of work piece
height
Control cabinet main circuit power supply: single phase
AC220V ± 10% 50Hz;
Control cabinet power supply control loop: DC24V
Temperature: -10 ℃ ~ 40 ℃;
Environmental humidity: ≤ 90% (25 ℃);
Dimensions: length × width × height : =500mm × 800mm × 1320mm
Air supply pressure: 0.5 ~ 0.6Mpa
Weight: Approximately 50 Kg
Machine capacity: ≤ 1KVA
Accessories:
– Air Compressor-01 no
Accessories:
– Air Compressor-01 no